MOT failure rates
Alfa Romeo Stelvio MOT failure rates: what to expect
What fails on a Alfa Romeo Stelvio at MOT, how often, and what each fix typically costs.
Updated 4th September 2026 DVSA data: Across 4,246 recorded MOT tests, 10.5% failed.

More on the Alfa Romeo Stelvio
The Alfa Romeo Stelvio’s MOT failures most commonly involve worn tyres, brake issues, and suspension problems. Testers focus on tread depth, brake efficiency, and suspension integrity to ensure safety. Owners can spot these faults early by checking tyre condition, listening for unusual noises when braking or cornering, and inspecting for uneven tyre wear or handling quirks.
Tyres: The Most Frequent MOT Failure Point
Tyres are the most common reason for an MOT failure on the Alfa Romeo Stelvio. The tester checks for minimum tread depth, sidewall damage, and overall tyre condition. Legally, the tread must be at least 1.6mm deep across the central three-quarters of the tyre’s width and around the entire circumference.
Owners can spot potential tyre issues by visually inspecting the tread depth using a tread depth gauge or the built-in tread wear indicators. Look for cracks, bulges, or any cuts on the sidewalls, which can also cause failure. Uneven tyre wear may indicate alignment or suspension problems, so it’s worth checking the tyres regularly.
Repairing tyre issues usually involves replacing worn or damaged tyres with new ones that meet legal requirements. If uneven wear is present, an alignment check and adjustment may be necessary to prevent premature tyre wear and ensure safe handling.
Brakes: Ensuring Effective Stopping Power
Brake problems are another frequent cause of MOT failure on the Stelvio. The MOT tester assesses the condition of brake pads, discs, and the overall braking system’s efficiency. They measure brake pad thickness and check for excessive disc wear, scoring, or corrosion.
Owners should listen for squealing or grinding noises when applying the brakes, which indicate worn pads. A spongy brake pedal or pulling to one side during braking suggests possible issues with the brake fluid or calipers. Visual inspection can reveal if pads are thin or if discs have deep grooves or rust.
Repair work involves replacing worn brake pads and, if necessary, resurfacing or replacing brake discs. Brake fluid may need flushing and replacing to maintain proper hydraulic pressure. Brake calipers might require servicing or replacement if they are sticking or leaking.
Suspension and Steering: Stability and Control Checks
Suspension and steering faults are common MOT failure reasons on the Stelvio, as these systems are critical for vehicle control and safety. The tester checks for worn or damaged suspension components, steering play, and the condition of shock absorbers.
Owners can detect suspension issues by noticing excessive bouncing after hitting bumps, uneven tyre wear, or unusual noises such as clunks or rattles when driving over rough surfaces. Steering problems may manifest as looseness, difficulty maintaining a straight line, or vibrations through the steering wheel.
Repairs typically involve replacing worn suspension bushes, ball joints, or shock absorbers. Steering components such as tie rods or rack ends may also need replacement. After repairs, a wheel alignment is essential to restore proper handling and tyre wear.
Lights and Electrical Systems: Visibility and Safety
Lights and electrical faults are a less common but still important cause of MOT failure on the Stelvio. The tester checks that all lights function correctly, including headlights, indicators, brake lights, and rear fog lights. They also verify that the horn and seatbelt warning lights work.
Owners can easily check all exterior and interior lights before the MOT by switching them on and walking around the vehicle. Look for cracked or fogged lenses, which can reduce light output. Faulty bulbs should be replaced promptly. Electrical issues may also cause warning lights to illuminate on the dashboard.
Repairing lighting faults generally involves replacing bulbs or fuses. If wiring or connectors are damaged or corroded, these will require repair or replacement. Electrical diagnostics may be necessary to identify intermittent faults or problems with control modules.
Exhaust and Emissions: Keeping Pollution in Check
The Stelvio’s exhaust system and emissions are checked during the MOT to ensure compliance with environmental standards. The tester looks for leaks, damage, and excessive noise from the exhaust, as well as measuring emissions output.
Owners can spot exhaust issues by listening for louder than normal engine noise, rattles from loose parts, or visible smoke from the tailpipe. Rust or holes in the exhaust pipe or muffler are common signs of wear.
Repairs involve welding or replacing damaged sections of the exhaust system, including the catalytic converter or muffler. Ensuring the engine is running efficiently with regular servicing can help keep emissions within legal limits.
Windscreen and Wipers: Clear Vision for Safe Driving
The MOT also checks the condition of the windscreen and wipers on the Stelvio. The tester looks for cracks or chips in the windscreen that could impair the driver’s view, and checks that the wipers and washers work effectively.
Owners should inspect the windscreen for any damage larger than a certain size or in the driver’s main field of vision, as these can cause failure. Wiper blades should be replaced if they leave streaks or miss patches during use.
Repair involves repairing or replacing the windscreen if damage is too severe. Wiper blades are simple to replace and should be changed regularly to maintain clear visibility in wet conditions. Washer fluid should be topped up to ensure the windscreen can be cleaned when needed.
Alfa Romeo Stelvio recall record
11 recalls have been issued for the Alfa Romeo Stelvio, between 2018 and 2025.
Alfa Romeo Giulia and Stelvio. Lane Keep Assist acoustic signal
R/2025/496Issued 7 May 2025
Vehicle reliability and your safety are a major concern for Alfa Romeo. On a number of Alfa Romeo Giulia and Stelvio vehicles there is a requirement to update the software of the Instrument Panel Cluster. This is required to ensure that the acoustic emergency signal sounds after the Lane Keep Assist system is deactivated and ensure it complies with the regulatory requirements.
Remedy:The free of charge repair is the Alfa Romeo retailer will update the vehicle software. Alfa Romeo ref: F538.
Affects cars built Jan 2024 to Jul 2025
Affected vehicles equipped with the option BRM (carbon ceramic matrix brakes) may face a braking management issue due to unexpected control unit signals. This may potentially lead to a carbon ceramic disc rupture with a resultant risk of loss or degradation of braking performance.
R/2023/205Issued 11 July 2023
Affected vehicles equipped with the option BRM (carbon ceramic matrix brakes) may face a braking management issue due to unexpected control unit signals. This may potentially lead to a carbon ceramic disc rupture with a resultant risk of loss or degradation of braking performance.
Remedy:Reprogramme the BSM (Braking System Module) with updated Software.
Affects cars built Sept 2017 to Nov 2020
THE AUTOMATIC HEADLIGHT POSITION SENSORS MAY NOT HAVE BEEN CALIBRATED
R/2022/215Issued 9 September 2022
The automatic headlight position sensors may not have been calibrated and therefore the function does not comply with the requirements of ECE R48
Remedy:Recalibration of the automatic headlight position sensors and alignment of the headlights.
Affects cars built Nov 2020 to May 2022
POSSIBILITY OF A FUEL LEAK FROM THE FUEL PRESSURE AND TEMPERATURE SENSOR
R/2021/431Issued 25 January 2022
Due to a production nonconformity there may be the possibility of a fuel leak from the fuel pressure and temperature sensor.
Remedy:Replace the front fuel supply pipe and sensor.
Affects cars built Sept 2020 to Jun 2021
7 older recalls not shown.
A recall applies to a build range, not to every car of this model. Check a registration to see whether one specific vehicle has an outstanding recall.
Alfa Romeo Stelvio MOT record
From 4,246 recorded MOT tests, 10.5% failed.
| Registered | Tests | Failed | Median mileage |
|---|---|---|---|
| 2022 | 525 | 8.0% | 27,444 mi |
| 2021 | 696 | 9.6% | 32,298 mi |
| 2020 | 654 | 7.6% | 40,177 mi |
| 2019 | 1,136 | 10.5% | 48,303 mi |
| 2018 | 1,026 | 13.3% | 60,004 mi |
| 2017 | 209 | 14.3% | 65,536 mi |
Most common reasons for failure
- Tyre tread depth not in accordance with the requirements35.9%
- a brake lining or pad worn below 1.5mm25.0%
- Brake disc or drum excessively weakened, insecure or fractured17.6%
- A tyre seriously damaged15.9%
- A suspension pin, bush or joint excessively worn5.7%
Figures cover every Alfa Romeo Stelvio tested in the DVSA dataset, not this specific car. Check a registration for the actual history of one vehicle.
Alfa Romeo Stelvio official figures
Median across 4 variants on sale, diesel, petrol.
- Combined economy
- 38.4 mpg
- WLTP median across variants
- CO2 emissions
- 181 g/km
- Sets the first-year tax rate
Official figures for new cars. Real economy varies with driving, load and conditions.
Frequently asked questions
What is the Alfa Romeo Stelvio mot?
The Alfa Romeo Stelvio mot refers to the vehicle's Ministry of Transport test, which checks its roadworthiness and safety. It is a legal requirement for vehicles over three years old in the UK.
How often does my Alfa Romeo Stelvio need an mot?
Your Alfa Romeo Stelvio must have an mot test every year once it reaches three years of age. It is important to keep up with this requirement to ensure your vehicle remains legal to drive.
What should I do if my Alfa Romeo Stelvio fails its mot?
If your Stelvio fails its mot, you will receive a list of issues that need to be addressed. You must fix these problems and have the vehicle retested before it can be legally driven.
Can I drive my Alfa Romeo Stelvio if it has an expired mot?
No, you cannot legally drive your Alfa Romeo Stelvio if its mot has expired, unless you are taking it to a pre-booked mot appointment. Driving without a valid mot can result in fines and penalties.
How can I prepare my Alfa Romeo Stelvio for its mot?
To prepare your Stelvio for its mot, check the lights, brakes, tyres, and fluid levels. It may also be helpful to have a qualified mechanic inspect the vehicle beforehand.
Where can I get an mot for my Alfa Romeo Stelvio?
You can get an mot for your Alfa Romeo Stelvio at any authorised mot testing centre in the UK. It's advisable to book an appointment in advance to ensure availability.
What documents do I need for my Alfa Romeo Stelvio mot?
You will need to bring your vehicle registration document and any previous mot certificates. It's also helpful to have proof of identity, such as a driving licence.
How long does an mot test take for an Alfa Romeo Stelvio?
An mot test for your Alfa Romeo Stelvio typically takes around 45 minutes to an hour. However, this can vary depending on the testing centre and any additional checks required.
Are Alfa Romeo reliable or not?
Alfa Romeo cars, including the Stelvio, have a mixed reputation for reliability. While some owners report positive experiences, others have encountered issues, so it's important to consider the specific model year and maintenance history.
Is the Alfa Stelvio a good car?
The Alfa Stelvio is generally regarded as a good car, offering a blend of performance, style, and comfort. However, potential buyers should test drive and research specific models to ensure it meets their needs.
Sources
- DVSA anonymised MOT tests and results (Open Government Licence v3.0)
- VCA new car fuel consumption and emissions data (Open Government Licence v3.0)
- DVSA vehicle safety recalls (Open Government Licence v3.0)