MOT failure rates

Alfa Romeo Tonale MOT failure rates: what to expect

What fails on a Alfa Romeo Tonale at MOT, how often, and what each fix typically costs.

Updated 4th September 2026

Alfa Romeo Tonale
Image via Wikipedia, CC-licensed.

The Alfa Romeo Tonale’s most common MOT failures involve tyre condition, brake wear, lighting faults, and suspension issues. Testers focus on safety-critical components like tread depth, brake efficiency, bulb functionality, and suspension integrity. Owners can spot these problems early by regularly inspecting tyres, brakes, lights, and listening for unusual noises or handling changes, then addressing them before the MOT.

Tyre Condition and Tread Depth

Tyres are a frequent cause of MOT failure on the Alfa Romeo Tonale due to insufficient tread depth, damage, or uneven wear. The MOT tester checks that all tyres have at least 1.6mm of tread depth across the central three-quarters of the tyre and around the entire circumference. They also look for cuts, bulges, or other damage that could compromise safety.

Owners should regularly inspect their tyres for tread wear using a tread depth gauge or a 20p coin test, where the outer band of a 20p coin inserted into the tread should not be fully visible. Uneven wear can indicate alignment or suspension problems, so it’s important to monitor this as well. Visible cracking, bulges, or embedded objects are clear signs that a tyre needs replacing.

Repairing tyre issues generally involves replacing one or more tyres with ones that meet legal tread depth and condition standards. If uneven wear is present, a wheel alignment and suspension check may be necessary to prevent rapid tyre degradation. Tyre replacement requires removing the old tyre from the rim, fitting a new one, balancing the wheel, and refitting it to the car.

Brake Wear and Efficiency

Brake components on the Alfa Romeo Tonale often fail MOT due to worn brake pads, discs, or insufficient braking efficiency. During the MOT, the tester measures the braking force on each wheel and checks the condition of pads and discs for excessive wear, scoring, or damage. The handbrake is also tested for effectiveness.

Owners can spot brake issues by noting any squealing or grinding noises when braking, a soft or spongy brake pedal, or a longer stopping distance. Visual inspection can reveal worn brake pads or deeply scored discs through the wheel spokes. If the handbrake feels loose or ineffective, it may need adjustment or repair.

Brake repairs involve replacing worn pads and, if necessary, resurfacing or replacing brake discs. Brake fluid may also need flushing and replacement if contaminated. Handbrake repairs can include cable adjustment or replacement. Brake work requires removing the wheels, dismantling the brake calipers, replacing components, and reassembling with careful attention to safety and brake balance.

Lighting and Electrical Checks

Lighting faults are a common MOT failure point on the Alfa Romeo Tonale. The tester checks all exterior lights including headlights, tail lights, indicators, brake lights, and number plate illumination for correct operation, brightness, and alignment. Bulbs that are dim, burnt out, or incorrectly aimed will cause failure.

Owners should regularly check all lights before driving, ensuring bulbs are working and lenses are clean and undamaged. Flickering or intermittent lighting can indicate electrical issues or poor bulb contacts. Headlight alignment can be checked visually or professionally adjusted if the beam appears too high or low.

Fixing lighting faults usually involves replacing bulbs or fuses. If wiring or connectors are corroded or damaged, these may need repair or replacement. Headlight alignment requires adjusting the aim screws on the headlamp units to ensure the beam pattern meets legal standards, which can be done at a garage or with specialist equipment.

Suspension and Steering Components

Suspension and steering faults are another frequent cause of MOT failure on the Alfa Romeo Tonale. The MOT tester checks for worn or damaged suspension bushes, ball joints, shock absorbers, and steering components. They also look for excessive play or unusual noises during a physical inspection and road test.

Owners can detect suspension issues by noticing a rough or bouncy ride, uneven tyre wear, pulling to one side, or knocking noises over bumps. Steering problems may manifest as looseness, vibrations, or difficulty maintaining a straight line.

Repairs often involve replacing worn suspension bushes, ball joints, or shock absorbers. This requires lifting the vehicle, removing affected components, and fitting new parts. Steering repairs might include replacing tie rods or steering rack components. After suspension or steering work, a wheel alignment is usually necessary to ensure proper handling and tyre wear.

Exhaust and Emissions

Exhaust system faults can cause MOT failure on the Alfa Romeo Tonale if there are leaks, excessive noise, or emissions problems. The tester inspects the exhaust for corrosion, holes, and secure mounting, and measures emissions to ensure compliance with legal limits.

Owners should listen for unusual exhaust noises such as rattling or loud roaring, and check under the car for visible damage or rust. A sudden drop in fuel economy or engine performance can also indicate exhaust or emissions issues.

Repairs may involve replacing corroded or damaged sections of the exhaust system, including the catalytic converter or silencers. Exhaust repairs require safely lifting the vehicle, removing the faulty parts, and fitting new components with secure mounts and seals to prevent leaks.

Windscreen and Wiper Functionality

The Alfa Romeo Tonale can fail its MOT if the windscreen is damaged or the wipers and washers do not function properly. The tester checks for chips or cracks in the driver’s line of sight that exceed permitted sizes and tests that the wipers clear the screen effectively and washers work.

Owners should regularly inspect the windscreen for chips or cracks, particularly in the driver’s view. Wipers should be replaced if they leave streaks or miss patches, and washer fluid should be topped up and the jets checked for blockage.

Repairing windscreen faults involves either repairing small chips or replacing the entire screen if damage is too extensive. Wiper repairs typically mean replacing the wiper blades or the entire wiper arm if damaged. Washer system repairs can include unblocking jets or fixing pump faults. Proper windscreen visibility is crucial for safety and MOT compliance.

Alfa Romeo Tonale recall record

6 recalls have been issued for the Alfa Romeo Tonale, between 2022 and 2025.

  1. Alfa Romeo Tonale. Infotainment screen. DCSD software update

    R/2025/374

    Issued 23 September 2025

    Vehicle reliability and your safety are a major concern for Alfa Romeo. On some Alfa Romeo Tonale vehicles the infotainment display may not activate at key-on remaining completely black. This situation is a non-compliance to regulatory requirements.

    Remedy:The free of charge repair is the Alfa Romeo retailer who will update the vehicle software. Alfa Romeo ref: F50P.

    Affects cars built Sept 2023 to Apr 2025

  2. Roof anti-pinch system

    R/2024/185

    Issued 1 June 2024

    Certain vehicles may have been equipped with an open roof anti-pinch system which does not operate according to specification.

    Remedy:If required the two motors will be replaced.

    Affects cars built Nov 2022 to May 2023

  3. Incorrect tyre size data on Certificate of Conformity (CoC)

    R/2024/183

    Issued 24 May 2024

    Affected vehicles may display incorrect tyre size information on the Certificate of Conformity (CoC).

    Remedy:The CoC must be replaced.

    Affects cars built Sept 2022 to Jun 2023

  4. Integrated Dual Charging Module (IDCM) may not be connected correctly

    R/2023/267

    Issued 15 December 2023

    Affected vehicles may have a non-conforming tightening torque applied to the 12V battery recharge cable the two ground cables and the two HV (high voltage) connectors. This could potentially lead to a fire in a worst-case scenario.

    Remedy:Check for the presence and that the correct torque has been applied to the 12V battery recharge cable the two ground cables and the two high voltage connectors (nut).

    Affects cars built Sept 2022 to Aug 2023

2 older recalls not shown.

A recall applies to a build range, not to every car of this model. Check a registration to see whether one specific vehicle has an outstanding recall.

Alfa Romeo Tonale official figures

Median across 4 variants on sale, electricity / petrol, petrol electric.

Combined economy
42.9 mpg
WLTP median across variants
CO2 emissions
148.5 g/km
Sets the first-year tax rate
Electric range
35.5 miles
Manufacturer WLTP figure

Official figures for new cars. Real economy varies with driving, load and conditions.

Frequently asked questions

What is the Alfa Romeo Tonale mot?

The Alfa Romeo Tonale mot refers to the vehicle's motor or engine specifications. It highlights the performance and efficiency features of the Tonale model.

What engine options are available for the Alfa Romeo Tonale?

The Alfa Romeo Tonale offers a range of engine options, including petrol and hybrid variants. Each engine is designed to provide a balance of performance and fuel efficiency.

How does the Alfa Romeo Tonale perform in terms of fuel economy?

The fuel economy of the Alfa Romeo Tonale varies depending on the engine choice. Generally, the hybrid models are designed to offer better fuel efficiency compared to traditional petrol engines.

Is the Alfa Romeo Tonale suitable for city driving?

Yes, the Alfa Romeo Tonale is well-suited for city driving due to its compact size and responsive handling. Its hybrid option also helps in reducing emissions during urban commutes.

What safety features does the Alfa Romeo Tonale include?

The Alfa Romeo Tonale comes equipped with a variety of safety features, including advanced driver assistance systems. These features aim to enhance driver and passenger safety on the road.

How does the Alfa Romeo Tonale compare to its competitors?

The Alfa Romeo Tonale stands out with its distinctive Italian design and sporty performance. It competes well with other compact SUVs in terms of style and driving experience.

What is the warranty coverage for the Alfa Romeo Tonale?

The Alfa Romeo Tonale typically comes with a standard manufacturer warranty, covering a set number of years or mileage. It's advisable to check the specific terms with your dealer.

Are there any special maintenance requirements for the Alfa Romeo Tonale?

Like any vehicle, the Alfa Romeo Tonale requires regular maintenance to ensure optimal performance. It's important to follow the manufacturer's service schedule for inspections and servicing.

Is the Alfa Romeo Tonale reliable?

The Alfa Romeo Tonale has shown improved reliability compared to older models, with many owners reporting a positive experience. However, as with any vehicle, regular maintenance is key to ensuring long-term reliability.

Are Alfa Romeo Tonale expensive to maintain?

Maintaining an Alfa Romeo Tonale can be more expensive than some mainstream brands, but it is generally in line with other premium vehicles. Owners should budget for regular servicing and potential repairs as the vehicle ages.

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