MOT failure rates

Vauxhall Vivaro MOT failure rates: what to expect

What fails on a Vauxhall Vivaro at MOT, how often, and what each fix typically costs.

Updated 4th September 2026 DVSA data: Across 182,946 recorded MOT tests, 35.0% failed.

The Vauxhall Vivaro is a popular choice for businesses and tradespeople, but like any vehicle, it can encounter issues that lead to MOT failures. Common problems include issues with brakes, emissions, and suspension components. Understanding these failures and their typical repair costs can help you maintain your Vivaro effectively.

Brake System Failures

Brakes are critical for vehicle safety, and they are one of the most common reasons for MOT failures on the Vauxhall Vivaro. Problems often arise from worn brake pads, discs, or issues with the brake fluid.

Regular checks and timely replacements can prevent these issues from escalating.

Emissions and Exhaust Issues

The Vauxhall Vivaro can also face challenges with its emissions system, particularly related to the exhaust. Common failures include a faulty catalytic converter or issues with the exhaust gas recirculation (EGR) valve.

Keeping the exhaust system in good condition is essential for passing the MOT and ensuring compliance with environmental regulations.

Suspension and Steering Problems

Suspension and steering components are crucial for vehicle handling and comfort. Common issues include worn shock absorbers, broken springs, and steering rack problems.

Regular maintenance checks can help identify these issues before they lead to an MOT failure.

Tyre Condition and Tread Depth

Tyres are vital for safety and performance, and they are a frequent cause of MOT failures. Inspectors look for tread depth, damage, and uneven wear. The legal minimum tread depth in the UK is 1.6mm, but it is advisable to replace tyres well before they reach this limit.

Regularly checking tyre pressure and condition can help extend their lifespan and ensure compliance with MOT standards.

Lighting and Electrical Failures

Lighting issues are another common area where the Vauxhall Vivaro can fail its MOT. Problems often include blown bulbs, faulty wiring, or issues with the vehicle’s electrical system.

Regularly checking all lights, including indicators and brake lights, can help avoid these failures.

Bodywork and Structural Integrity

While not as common as mechanical failures, issues with bodywork and structural integrity can lead to MOT failures. This includes rust, corrosion, and damage to the chassis or body panels.

Repair costs can vary significantly based on the extent of the damage. Regular inspections can help catch these issues early, preventing costly repairs down the line.

Maintaining your Vauxhall Vivaro with regular checks and addressing issues promptly can help ensure it passes its MOT and remains reliable for your needs.

Vauxhall Vivaro recall record

48 recalls have been issued for the Vauxhall Vivaro, between 2003 and 2026.

  1. Water pump pulley

    R/2026/107

    Issued 13 March 2026

    On affected vehicles due to a production nonconformity the water pump may malfunction which may cause a loss of engine power and result in the engine shutting down.

    Remedy:Replace the water pump.

    Affects cars built Oct 2025 to Feb 2026

  2. Vauxhall Cross carline Fuel Injection common rail

    R/2026/019

    Issued 21 January 2026

    On affected vehicles a non-conformity issue with the fuel injection common rail may lead to a loosening of the nut and a potential fuel leak.

    Remedy:Check the fuel injection common rail and if necessary replace the rail and high-pressure fuel pipes.

    Affects cars built Jul 2025 to Oct 2025

  3. Vauxhall Vivaro (K0) Combo (K9) IVI software via OTA update.

    R/2026/007

    Issued 19 December 2025

    Affected vehicle may face a black screen on the Instrument Panel Cluster with several functions not available to view.

    Remedy:Update the In-Vehicle-Infotainment software via Over-the-Air.

    Affects cars built Oct 2023 to Jul 2025

  4. Vauxhall Vivaro (K0) Low In-use performance ratio – ECM software.

    R/2025/498

    Issued 12 November 2025

    On affected vehicles there is an issue with the Engine Control Module (ECM) calibration which may lead to non-compliance with regulatory emission requirements.

    Remedy:Update the ECM calibration.

    Affects cars built May 2022 to Jan 2024

44 older recalls not shown.

A recall applies to a build range, not to every car of this model. Check a registration to see whether one specific vehicle has an outstanding recall.

Vauxhall Vivaro MOT record

From 182,946 recorded MOT tests, 35.0% failed.

MOT pass and failure rates by year of first registration
RegisteredTestsFailedMedian mileage
202343412.7%32,200 mi
20229,82417.9%41,628 mi
202111,98218.1%55,112 mi
20209,85317.1%67,784 mi
201910,09321.0%76,164 mi
201811,20229.3%82,119 mi
201711,99732.9%95,888 mi
201618,42034.9%98,490 mi

Most common reasons for failure

  1. A suspension pin, bush or joint excessively worn33.2%
  2. Tyre tread depth not in accordance with the requirements19.8%
  3. A steering ball joint with excessive wear or free play18.2%
  4. Brake pipe damaged or excessively corroded15.2%
  5. a brake lining or pad worn below 1.5mm13.6%

Figures cover every Vauxhall Vivaro tested in the DVSA dataset, not this specific car. Check a registration for the actual history of one vehicle.

Vauxhall Vivaro official figures

Median across 24 variants on sale, diesel, electricity.

Combined economy
38.1 mpg
WLTP median across variants
CO2 emissions
194.5 g/km
Sets the first-year tax rate
Electric range
194 miles
Manufacturer WLTP figure

Official figures for new cars. Real economy varies with driving, load and conditions.

Frequently asked questions

What is the MOT requirement for a Vauxhall Vivaro?

In the UK, a Vauxhall Vivaro must have an MOT test once it is three years old. This annual test ensures that the vehicle meets safety and environmental standards.

How do I check the MOT status of my Vauxhall Vivaro?

You can check the MOT status of your Vauxhall Vivaro online through the UK government website. You will need the vehicle registration number and the make of the vehicle.

What are common reasons for a Vauxhall Vivaro to fail its MOT?

Common reasons for a Vauxhall Vivaro to fail its MOT include issues with brakes, lights, tyres, and emissions. Regular maintenance can help prevent these problems.

How can I prepare my Vauxhall Vivaro for its MOT?

To prepare your Vauxhall Vivaro for its MOT, check the lights, brakes, and tyres. It is also a good idea to ensure that the vehicle is clean and that any warning lights are addressed.

Can I drive my Vauxhall Vivaro if it has failed its MOT?

You cannot legally drive your Vauxhall Vivaro if it has failed its MOT, unless you are taking it to a pre-booked appointment for repairs. Otherwise, you should arrange for it to be towed.

What should I do if my Vauxhall Vivaro is due for an MOT?

If your Vauxhall Vivaro is due for an MOT, book an appointment with an authorised testing centre. It is advisable to do this a few weeks in advance to ensure availability.

How much does an MOT cost for a Vauxhall Vivaro?

The cost of an MOT for a Vauxhall Vivaro can vary depending on the garage, but it is generally in line with standard MOT fees. It's best to check with local garages for specific pricing.

What happens if I miss my Vauxhall Vivaro's MOT renewal date?

If you miss your Vauxhall Vivaro's MOT renewal date, you cannot legally drive the vehicle until it has passed the test. You may also face fines if caught driving without a valid MOT.

Sources