MOT failure rates

Volvo V90 MOT failure rates: what to expect

What fails on a Volvo V90 at MOT, how often, and what each fix typically costs.

Updated 4th September 2026 DVSA data: Across 16,241 recorded MOT tests, 14.4% failed.

Volvo V90
Image via Wikipedia, CC-licensed.

The Volvo V90 is generally known for its reliability, but like any vehicle, it can encounter issues that lead to MOT failures. Common problems include issues with lights, suspension, and brakes. Fixing these problems typically ranges from minor repairs to more significant expenses, depending on the severity of the issue.

Lights and Electrical Issues

One of the most frequent reasons for MOT failure on the Volvo V90 is lighting problems. This includes faulty headlights, brake lights, and indicators. These issues can arise from blown bulbs or wiring faults.

Regular checks of all lights can help prevent these issues from arising during the MOT.

Suspension Problems

Suspension components, including shock absorbers and springs, are crucial for vehicle stability and comfort. The V90 often faces suspension-related failures due to wear and tear, particularly in older models.

Keeping an eye on unusual noises or handling can help catch these issues early.

Brake System Failures

The braking system is vital for safety, and any issues here can lead to an MOT failure. Common problems include worn brake pads, discs, or fluid leaks. The V90’s braking system is generally reliable, but maintenance is key.

Regular brake inspections can help avoid these costly repairs.

Tyre Condition and Tread Depth

Tyres are another common area where the Volvo V90 can fail its MOT. Insufficient tread depth or damage to the tyre sidewalls can lead to a failed test. The legal minimum tread depth in the UK is 1.6mm, but it is advisable to replace tyres once they reach 3mm for safety.

If multiple tyres need replacing, the costs can add up quickly. Regularly checking tyre pressure and tread depth can help maintain safety and compliance.

Emissions and Exhaust System

The emissions test is a critical part of the MOT, and failures can occur if the exhaust system is damaged or if the engine is not running efficiently. Common issues include exhaust leaks or a malfunctioning catalytic converter.

Keeping the engine well-maintained and addressing any warning lights promptly can help avoid emissions-related failures.

General Maintenance and Inspection

Regular maintenance is essential for ensuring that your Volvo V90 passes its MOT. This includes routine checks of all major systems, including lights, brakes, suspension, and tyres. Keeping up with service intervals and addressing minor issues before they escalate can save money and ensure safety.

Investing in regular maintenance not only helps with MOT compliance but also extends the lifespan of your vehicle.

By being aware of these common MOT failures and their associated costs, Volvo V90 owners can take proactive steps to ensure their vehicle remains in good condition and passes its MOT without issues.

Volvo V90 recall record

16 recalls have been issued for the Volvo V90, between 2002 and 2025.

  1. BCM2 SW – Safety Notice

    R/2025/211

    Issued 23 June 2025

    Affected vehicles may experience a temporary loss of braking functionality after coasting downhill with ‘B’ mode selected or when using One Pedal Drive. This could potentially lead to a collision.

    Remedy:Install modified software via an Over the Air (OTA) update.

    Affects cars built May 2020 to Jun 2025

  2. SPA1 Cell Modules

    R/2025/117

    Issued 24 March 2025

    On affected vehicles the High Voltage (HV) Battery may have a manufacturing defect which could cause the battery cells to overheat when the HV Battery is fully charged. In a worst-case scenario there is a risk of fire when the vehicle is parked up with a fully charged HV Battery.

    Remedy:Check and replace the HV Battery if necessary and install modified software.

    Affects cars built Jun 2019 to Nov 2021

  3. BCM2 – Push Road

    R/2024/446

    Issued 5 November 2024

    The rod connecting the brake pedal to the brake booster may not have been assembled correctly. The final torque might not be according to manufacturing specification due to deviations in the equipment. If the rod does disconnect the mechanical connection between brake pedal and brake booster cannot be guaranteed. In the worst-case scenario if the rod disconnects the brake pedal function cannot be guaranteed

    Remedy:A Volvo retailer will check and if necessary tighten the rod to correct specification.

    Affects cars built Jun 2019 to Oct 2019

  4. There may be a potential software error in the brake control module.

    R/2023/025

    Issued 24 January 2023

    There may be a potential software error in the brake control module.

    Remedy:Update the brake control module software.

    Affects cars built Oct 2022 to Jan 2023

12 older recalls not shown.

A recall applies to a build range, not to every car of this model. Check a registration to see whether one specific vehicle has an outstanding recall.

Volvo V90 MOT record

From 16,241 recorded MOT tests, 14.4% failed.

MOT pass and failure rates by year of first registration
RegisteredTestsFailedMedian mileage
20229538.8%31,548 mi
20211,2228.8%42,098 mi
20202,39113.4%47,755 mi
20194,40614.2%56,348 mi
20183,94114.8%70,517 mi
20172,89618.0%81,920 mi
201643223.4%86,297 mi

Most common reasons for failure

  1. Tyre tread depth not in accordance with the requirements31.2%
  2. A tyre seriously damaged26.3%
  3. a brake lining or pad worn below 1.5mm25.7%
  4. A transmission shaft constant velocity joint boot missing or no longer prevents the ingress of dirt etc9.0%
  5. A tyre cords visible or damaged7.8%

Figures cover every Volvo V90 tested in the DVSA dataset, not this specific car. Check a registration for the actual history of one vehicle.

Volvo V90 official figures

Median across 16 variants on sale, diesel electric, electricity / petrol, petrol electric.

Combined economy
39.7 mpg
WLTP median across variants
CO2 emissions
164 g/km
Sets the first-year tax rate
Electric range
53 miles
Manufacturer WLTP figure

Official figures for new cars. Real economy varies with driving, load and conditions.

Frequently asked questions

What is the fuel economy of the Volvo V90?

The fuel economy of the Volvo V90 varies depending on the engine and model year. Generally, you can expect a range of around 40 to 60 miles per gallon.

How reliable is the Volvo V90?

The Volvo V90 is known for its reliability and safety features. Regular maintenance and servicing can help ensure it remains dependable over time.

What are the common issues with the Volvo V90?

Some owners have reported issues with the electrical system and infotainment features. Regular checks can help identify and address these problems early.

Is the Volvo V90 a good family car?

Yes, the Volvo V90 is considered a great family car due to its spacious interior, large boot, and high safety ratings. It also offers plenty of comfort for long journeys.

What is the insurance group for the Volvo V90?

The insurance group for the Volvo V90 can vary based on the specific model and trim. Generally, it falls within a mid to high range, so it's advisable to check with your insurer.

Does the Volvo V90 come with a warranty?

Yes, new Volvo V90 models typically come with a manufacturer warranty that covers several years or a specific mileage limit. Used models may have different warranty options depending on the dealer.

What are the available engine options for the Volvo V90?

The Volvo V90 offers a range of engine options, including petrol, diesel, and hybrid variants. The choice depends on your preference for performance and fuel efficiency.

How does the Volvo V90 compare to its competitors?

The Volvo V90 is often compared to other premium estates like the Audi A6 Avant and BMW 5 Series Touring. It stands out for its safety features, comfort, and Scandinavian design.

Sources