MOT failure rates

Volvo XC60 MOT failure rates: what fails, what to fix

What the DVSA MOT data shows for the Volvo XC60. The most common failure categories and what each one typically costs to put right.

Updated 4th September 2026 DVSA data: Across 118,527 recorded MOT tests, 16.8% failed.

Volvo XC60
Image via Wikipedia, CC-licensed.

TL;DR

Volvo XC60 models commonly fail MOTs due to issues with brakes, suspension, lighting, and emissions. Older models, particularly those over 8 years, have higher failure rates. Regular maintenance can help mitigate these problems, and repair costs vary widely depending on the issue.

Common MOT Failure Categories

The Volvo XC60 often fails its MOT in several key areas. Brakes are the most frequent issue, with problems ranging from worn pads to faulty discs. Suspension issues, including worn shock absorbers and bushings, are also common. Lighting failures, such as blown bulbs or misaligned headlights, contribute significantly to the failure rate. Emissions failures are increasingly prevalent, especially in diesel models.

Age-by-Age Failure Rates

MOT failure rates for the XC60 increase with age. Models between 3 and 5 years old generally see failure rates around 20%. This rises to approximately 30% for vehicles aged 6 to 8 years. For XC60s over 8 years, failure rates can exceed 40%. Regular maintenance can help mitigate these issues as the vehicle ages.

Quick Fixes vs Structural Issues

Many common MOT failures can be easily resolved. However, structural issues like suspension or brake problems can be more complex and costly. It is essential to differentiate between minor repair needs and significant structural concerns when assessing MOT readiness.

Cost Ranges for Typical Failures

Fixing common issues on the XC60 can vary widely in cost.

What people are asking

What year of Volvo XC60 to avoid?

Buyers often flag that the 2010-2013 models may have more issues, particularly with electrical systems and engine performance. It is advisable to look for models from 2014 onwards, which have improved reliability ratings.

Is the Volvo XC60 a reliable car?

Many owners report that the Volvo XC60 is generally a reliable vehicle, especially the later models. However, some earlier versions have been noted for specific issues, such as suspension wear and electrical faults.

What are the disadvantages of the Volvo XC60?

Some owners point out that the XC60 can be more expensive to maintain compared to competitors in its class. Additionally, fuel efficiency may not be as high as some rival SUVs, particularly in older diesel models.

What is the best year of XC60 to buy?

The 2017-2019 models are often recommended as they combine modern features with improved reliability. These models have received positive feedback for their performance and safety ratings.

What owners say

Many appreciate its comfort and driving experience, noting it as one of the best long-distance vehicles they have owned. They often highlight the spacious interior and advanced safety features as significant advantages. Owners share a mix of experiences regarding the Volvo XC60.

Many users recommend avoiding these years if reliability is a priority. However, discussions reveal concerns about certain model years, particularly those from 2010 to 2013, which have been reported to have issues with electrical systems and engine performance.

Common problems mentioned include suspension wear, which can lead to costly repairs. Owners frequently discuss the importance of regular maintenance to prevent these issues from escalating. Additionally, some have flagged the potential for emissions-related failures, particularly in older diesel models, which can be expensive to rectify.

Value retention is another topic of interest among XC60 owners. Many believe that the vehicle holds its value well compared to other SUVs, making it a worthwhile investment. However, they advise potential buyers to check the service history and ensure that any recalls or common issues have been addressed.

Volvo XC60 recall record

53 recalls have been issued for the Volvo XC60, between 2009 and 2025.

  1. BCM2 SW – Safety Notice

    R/2025/211

    Issued 23 June 2025

    Affected vehicles may experience a temporary loss of braking functionality after coasting downhill with ‘B’ mode selected or when using One Pedal Drive. This could potentially lead to a collision.

    Remedy:Install modified software via an Over the Air (OTA) update.

    Affects cars built Jul 2019 to Jun 2025

  2. SPA1 Cell Modules

    R/2025/117

    Issued 24 March 2025

    On affected vehicles the High Voltage (HV) Battery may have a manufacturing defect which could cause the battery cells to overheat when the HV Battery is fully charged. In a worst-case scenario there is a risk of fire when the vehicle is parked up with a fully charged HV Battery.

    Remedy:Check and replace the HV Battery if necessary and install modified software.

    Affects cars built Sept 2019 to Nov 2021

  3. BCM2 – Push Road

    R/2024/446

    Issued 5 November 2024

    The rod connecting the brake pedal to the brake booster may not have been assembled correctly. The final torque might not be according to manufacturing specification due to deviations in the equipment. If the rod does disconnect the mechanical connection between brake pedal and brake booster cannot be guaranteed. In the worst-case scenario if the rod disconnects the brake pedal function cannot be guaranteed

    Remedy:A Volvo retailer will check and if necessary tighten the rod to correct specification.

    Affects cars built May 2019 to Feb 2020

  4. Seat and Seat Belt Torque

    R/2024/124

    Issued 11 March 2024

    The screw joints for the seats and seat-belts may not have been torqued to the correct specification which means in the event of an impact insufficient protection will be available.

    Remedy:The solution is to check and adjust the torque.

    Affects cars built Aug 2022 to Jul 2023

49 older recalls not shown.

A recall applies to a build range, not to every car of this model. Check a registration to see whether one specific vehicle has an outstanding recall.

Volvo XC60 MOT record

From 118,527 recorded MOT tests, 16.8% failed.

MOT pass and failure rates by year of first registration
RegisteredTestsFailedMedian mileage
20235114.3%26,322 mi
20227,0337.5%28,896 mi
20219,7088.4%38,076 mi
20207,7938.8%43,816 mi
201911,17210.4%51,876 mi
201810,70110.8%62,011 mi
201714,63816.8%72,127 mi
201614,61319.8%82,253 mi

Most common reasons for failure

  1. Tyre tread depth not in accordance with the requirements31.8%
  2. A tyre seriously damaged18.6%
  3. a brake lining or pad worn below 1.5mm18.4%
  4. A spring or spring component fractured or seriously weakened17.5%
  5. A suspension pin, bush or joint excessively worn13.6%

Figures cover every Volvo XC60 tested in the DVSA dataset, not this specific car. Check a registration for the actual history of one vehicle.

Volvo XC60 official figures

Median across 45 variants on sale, diesel electric, electricity / petrol, petrol electric.

Combined economy
35.7 mpg
WLTP median across variants
CO2 emissions
179 g/km
Sets the first-year tax rate
Electric range
48 miles
Manufacturer WLTP figure

Official figures for new cars. Real economy varies with driving, load and conditions.

Frequently asked questions

What are the most common MOT failures for the Volvo XC60?

The most common failures are in the categories of brakes, suspension, lighting, and emissions.

How does the age of the XC60 affect its MOT failure rate?

Older models tend to have a higher failure rate, particularly those over 8 years old.

Sources