Top fixes
Volvo XC90 top fixes: how owners handle the common issues
Practical fixes for the common Volvo XC90 faults owners run into.
Updated 4th September 2026 DVSA data: Across 74,351 recorded MOT tests, 20.2% failed.

More on the Volvo XC90
The Volvo XC90 is a popular luxury SUV known for its safety and comfort. Common problems include electrical faults, suspension wear, and engine performance concerns. This article outlines practical fixes for these issues to help owners maintain their XC90 effectively.
Electrical Faults
Electrical issues are among the most frequently reported problems by Volvo XC90 owners. Common symptoms include malfunctioning dashboard lights, issues with the infotainment system, and problems with power windows.
To address these electrical faults, start by checking the battery and alternator. A weak battery can cause various electrical problems. Ensure all connections are clean and secure. If the infotainment system is unresponsive, a software update may be necessary. Visit a Volvo dealer or a reputable garage for the latest updates.
Additionally, inspect fuses related to the affected systems. A blown fuse can lead to specific components not functioning. Replacing a fuse is a straightforward task that can often resolve minor electrical issues.
Suspension Wear
The XC90’s suspension system is designed for comfort, but it can wear over time, leading to a bumpy ride and poor handling. Owners often report issues with the air suspension, particularly in older models.
To fix suspension wear, start by inspecting the air struts and compressor. If the vehicle is sagging or making unusual noises, the air struts may need replacing. Regularly check for leaks in the air lines, as these can lead to air loss and suspension failure.
Another practical fix is to replace worn bushings and ball joints. These components can wear out, leading to a less stable ride. A qualified mechanic can assess the suspension system and recommend necessary repairs to restore comfort and handling.
Engine Performance Issues
Engine performance problems can manifest as reduced power, poor fuel economy, or unusual noises. Common causes include issues with the turbocharger, fuel injectors, or the exhaust system.
To address these issues, start with a diagnostic check to identify any error codes. If the turbocharger is underperforming, check for leaks in the intake system or a malfunctioning wastegate. Cleaning or replacing the fuel injectors can also improve performance, especially if the engine is running rough.
Regular maintenance, such as oil changes and air filter replacements, can prevent many engine performance issues. Keeping the engine clean and well-maintained ensures optimal performance and longevity.
Transmission Problems
Transmission issues can be a significant concern for XC90 owners, particularly in older models. Symptoms include slipping gears, delayed engagement, or unusual noises during shifting.
To fix transmission problems, start by checking the transmission fluid level and condition. Low or dirty fluid can lead to shifting issues. If necessary, perform a fluid change and filter replacement.
If problems persist, a more thorough inspection may be required. This could involve checking for software updates or potential mechanical issues within the transmission. In some cases, a complete transmission rebuild may be necessary, so consulting a specialist is advisable.
Brake System Concerns
The XC90 is equipped with a robust braking system, but issues can arise over time, including squeaking brakes, reduced braking efficiency, or warning lights on the dashboard.
To address brake concerns, start by inspecting the brake pads and discs. Worn pads should be replaced promptly to avoid damaging the discs. If squeaking persists after replacement, it may indicate the need for new brake hardware or lubrication.
Additionally, check the brake fluid level and condition. Contaminated fluid can affect braking performance. If the brake warning light is illuminated, a diagnostic check is essential to identify any underlying issues with the ABS or other electronic systems.
Climate Control Problems
Many XC90 owners report issues with the climate control system, such as inadequate heating or cooling, strange odours, or unusual noises. These problems can stem from a faulty blower motor, clogged filters, or refrigerant leaks.
To resolve climate control issues, start by checking the cabin air filter. A clogged filter can restrict airflow, leading to poor heating or cooling. Replacing the filter is a simple task that can significantly improve performance.
If the blower motor is malfunctioning, it may need replacement. For air conditioning issues, check the refrigerant level and look for leaks in the system. A qualified technician can perform a pressure test to identify leaks and recharge the system as needed.
By addressing these common issues with practical fixes, Volvo XC90 owners can enjoy a reliable and comfortable driving experience. Regular maintenance and prompt attention to problems can help extend the life of this versatile SUV.
Volvo XC90 recall record
43 recalls have been issued for the Volvo XC90, between 2003 and 2025.
Front seat belts
R/2025/517Issued 3 December 2025
On affected vehicles the front left seat bolts may not have been torqued according to specification which could reduce the occupant protection in an impact.
Remedy:Re-torque front seat bolts.
Affects cars built Mar 2016 to Sept 2025
BCM2 SW – Safety Notice
R/2025/211Issued 23 June 2025
Affected vehicles may experience a temporary loss of braking functionality after coasting downhill with ‘B’ mode selected or when using One Pedal Drive. This could potentially lead to a collision.
Remedy:Install modified software via an Over the Air (OTA) update.
Affects cars built Jul 2019 to Jun 2025
SPA1 Cell Modules
R/2025/117Issued 24 March 2025
On affected vehicles the High Voltage (HV) Battery may have a manufacturing defect which could cause the battery cells to overheat when the HV Battery is fully charged. In a worst-case scenario there is a risk of fire when the vehicle is parked up with a fully charged HV Battery.
Remedy:Check and replace the HV Battery if necessary and install modified software.
Affects cars built Apr 2019 to Nov 2021
BCM2 – Push Road
R/2024/446Issued 5 November 2024
The rod connecting the brake pedal to the brake booster may not have been assembled correctly. The final torque might not be according to manufacturing specification due to deviations in the equipment. If the rod does disconnect the mechanical connection between brake pedal and brake booster cannot be guaranteed. In the worst-case scenario if the rod disconnects the brake pedal function cannot be guaranteed
Remedy:A Volvo retailer will check and if necessary tighten the rod to correct specification.
Affects cars built May 2019 to Feb 2020
39 older recalls not shown.
A recall applies to a build range, not to every car of this model. Check a registration to see whether one specific vehicle has an outstanding recall.
Volvo XC90 MOT record
From 74,351 recorded MOT tests, 20.2% failed.
| Registered | Tests | Failed | Median mileage |
|---|---|---|---|
| 2023 | 230 | 4.8% | 24,962 mi |
| 2022 | 6,187 | 10.9% | 32,442 mi |
| 2021 | 6,692 | 11.1% | 40,900 mi |
| 2020 | 4,760 | 11.9% | 47,947 mi |
| 2019 | 7,016 | 12.5% | 56,946 mi |
| 2018 | 6,187 | 13.7% | 68,374 mi |
| 2017 | 5,459 | 15.4% | 78,793 mi |
| 2016 | 5,197 | 18.4% | 89,060 mi |
Most common reasons for failure
- A suspension pin, bush or joint excessively worn30.4%
- Tyre tread depth not in accordance with the requirements29.1%
- A tyre seriously damaged17.4%
- a brake lining or pad worn below 1.5mm12.4%
- Brake disc or drum excessively weakened, insecure or fractured10.7%
Figures cover every Volvo XC90 tested in the DVSA dataset, not this specific car. Check a registration for the actual history of one vehicle.
Volvo XC90 official figures
Median across 39 variants on sale, diesel electric, electricity / petrol, petrol electric.
- Combined economy
- 32.4 mpg
- WLTP median across variants
- CO2 emissions
- 195 g/km
- Sets the first-year tax rate
- Electric range
- 42 miles
- Manufacturer WLTP figure
Official figures for new cars. Real economy varies with driving, load and conditions.
Frequently asked questions
What common issues should I look for in a used Volvo XC90?
Common issues include electrical faults, air suspension problems, and engine oil leaks. It's also wise to check for any signs of wear on the interior and exterior.
How can I tell if the air suspension is failing?
Signs of failing air suspension include a bumpy ride, uneven height on one side of the vehicle, or warning lights on the dashboard. A thorough inspection by a mechanic can confirm any issues.
Are there any recalls for the Volvo XC90 I should be aware of?
Recalls are issued against individual vehicles rather than a model as a whole, so a model-level yes or no would be guesswork. Enter the registration on Honest Car Check and we check the DVSA record for that specific car. Where DVSA holds no status, confirm it with a franchised dealer using the VIN.
What maintenance should I perform regularly on a Volvo XC90?
Regular maintenance includes oil changes, brake inspections, and checking the air filter. Additionally, keeping an eye on the tyre condition and fluid levels is essential.
Is it expensive to repair a Volvo XC90?
Repair costs can vary depending on the issue and the model year. Generally, parts and labour for luxury vehicles like the XC90 can be higher than average.
What should I do if my XC90 shows warning lights?
If warning lights appear, it's best to consult the owner's manual for guidance. If the issue persists, take the vehicle to a qualified mechanic for a diagnostic check.
How can I improve the fuel efficiency of my Volvo XC90?
Improving fuel efficiency can be achieved by maintaining proper tyre pressure, keeping up with regular servicing, and driving smoothly. Avoiding heavy acceleration and excessive idling can also help.
Sources
- DVSA anonymised MOT tests and results (Open Government Licence v3.0)
- VCA new car fuel consumption and emissions data (Open Government Licence v3.0)
- DVSA vehicle safety recalls (Open Government Licence v3.0)