MOT failure rates
Volvo XC90 MOT failure rates: what to expect
What fails on a Volvo XC90 at MOT, how often, and what each fix typically costs.
Updated 4th September 2026 DVSA data: Across 74,351 recorded MOT tests, 20.2% failed.

More on the Volvo XC90
The Volvo XC90 frequently faces specific issues during its MOT tests. Common failures include problems with the suspension, brakes, and emissions system. Addressing these issues can vary in cost, but understanding them can help owners prepare for potential expenses.
Suspension Issues
One of the most common reasons for MOT failure on the Volvo XC90 is suspension problems. Worn-out shock absorbers or damaged springs often lead to a failed test.
The XC90’s weight can exacerbate wear on suspension components, leading to premature failure. Regular checks on the suspension system can help catch these issues early, potentially saving on more extensive repairs later. Additionally, ensuring that the vehicle is not overloaded can prolong the lifespan of suspension parts.
Brake System Failures
Another frequent MOT failure point for the Volvo XC90 is the braking system. Issues such as worn brake pads, corroded discs, or malfunctioning brake lines can lead to a failed test.
The XC90’s braking system is crucial for safety, and regular maintenance is essential. Owners should routinely check brake fluid levels and listen for unusual sounds when braking. Addressing minor issues early can prevent more significant problems and higher repair costs down the line.
Emissions System Problems
Emissions failures are also common in the Volvo XC90, often due to issues with the exhaust system or the catalytic converter.
The XC90’s diesel engines are particularly sensitive to emissions-related issues, making regular servicing vital. Keeping the vehicle’s software updated and ensuring the fuel system is clean can help reduce the risk of emissions failures. Owners should also be aware of any warning lights related to emissions and address them promptly.
Tyre Condition and Tread Depth
Tyre condition is a common failure point during the MOT for the Volvo XC90. Insufficient tread depth or uneven wear can lead to a failed test.
The XC90’s size and weight can lead to increased tyre wear, so regular checks are essential. Maintaining proper tyre pressure can help extend the life of the tyres and improve fuel efficiency. Additionally, rotating tyres regularly can ensure even wear, reducing the likelihood of premature replacement.
Lighting and Electrical Failures
Lighting issues are another area where the Volvo XC90 can fail its MOT. Problems such as blown bulbs, faulty wiring, or malfunctioning sensors can lead to a failed test.
Regularly checking all lights, including headlights, brake lights, and indicators, can help prevent MOT failures. Owners should also inspect the vehicle’s electrical system for any signs of wear or damage. Addressing minor electrical issues promptly can save time and money during the MOT process.
Bodywork and Structural Integrity
Bodywork and structural integrity issues can also lead to MOT failures for the Volvo XC90. Rust, corrosion, or damage to the chassis can result in a failed test.
Regular inspections of the vehicle’s bodywork can help identify potential problems early. Keeping the vehicle clean and protected from the elements can also prevent rust and corrosion. Owners should pay special attention to areas prone to damage, such as wheel arches and undercarriage.
Understanding these common MOT failure points for the Volvo XC90 can help owners prepare for potential repairs and maintain their vehicles effectively. Regular maintenance and timely repairs can significantly reduce the risk of MOT failures and associated costs.
Volvo XC90 recall record
43 recalls have been issued for the Volvo XC90, between 2003 and 2025.
Front seat belts
R/2025/517Issued 3 December 2025
On affected vehicles the front left seat bolts may not have been torqued according to specification which could reduce the occupant protection in an impact.
Remedy:Re-torque front seat bolts.
Affects cars built Mar 2016 to Sept 2025
BCM2 SW – Safety Notice
R/2025/211Issued 23 June 2025
Affected vehicles may experience a temporary loss of braking functionality after coasting downhill with ‘B’ mode selected or when using One Pedal Drive. This could potentially lead to a collision.
Remedy:Install modified software via an Over the Air (OTA) update.
Affects cars built Jul 2019 to Jun 2025
SPA1 Cell Modules
R/2025/117Issued 24 March 2025
On affected vehicles the High Voltage (HV) Battery may have a manufacturing defect which could cause the battery cells to overheat when the HV Battery is fully charged. In a worst-case scenario there is a risk of fire when the vehicle is parked up with a fully charged HV Battery.
Remedy:Check and replace the HV Battery if necessary and install modified software.
Affects cars built Apr 2019 to Nov 2021
BCM2 – Push Road
R/2024/446Issued 5 November 2024
The rod connecting the brake pedal to the brake booster may not have been assembled correctly. The final torque might not be according to manufacturing specification due to deviations in the equipment. If the rod does disconnect the mechanical connection between brake pedal and brake booster cannot be guaranteed. In the worst-case scenario if the rod disconnects the brake pedal function cannot be guaranteed
Remedy:A Volvo retailer will check and if necessary tighten the rod to correct specification.
Affects cars built May 2019 to Feb 2020
39 older recalls not shown.
A recall applies to a build range, not to every car of this model. Check a registration to see whether one specific vehicle has an outstanding recall.
Volvo XC90 MOT record
From 74,351 recorded MOT tests, 20.2% failed.
| Registered | Tests | Failed | Median mileage |
|---|---|---|---|
| 2023 | 230 | 4.8% | 24,962 mi |
| 2022 | 6,187 | 10.9% | 32,442 mi |
| 2021 | 6,692 | 11.1% | 40,900 mi |
| 2020 | 4,760 | 11.9% | 47,947 mi |
| 2019 | 7,016 | 12.5% | 56,946 mi |
| 2018 | 6,187 | 13.7% | 68,374 mi |
| 2017 | 5,459 | 15.4% | 78,793 mi |
| 2016 | 5,197 | 18.4% | 89,060 mi |
Most common reasons for failure
- A suspension pin, bush or joint excessively worn30.4%
- Tyre tread depth not in accordance with the requirements29.1%
- A tyre seriously damaged17.4%
- a brake lining or pad worn below 1.5mm12.4%
- Brake disc or drum excessively weakened, insecure or fractured10.7%
Figures cover every Volvo XC90 tested in the DVSA dataset, not this specific car. Check a registration for the actual history of one vehicle.
Volvo XC90 official figures
Median across 39 variants on sale, diesel electric, electricity / petrol, petrol electric.
- Combined economy
- 32.4 mpg
- WLTP median across variants
- CO2 emissions
- 195 g/km
- Sets the first-year tax rate
- Electric range
- 42 miles
- Manufacturer WLTP figure
Official figures for new cars. Real economy varies with driving, load and conditions.
Frequently asked questions
What is the MOT requirement for a Volvo XC90?
In the UK, a Volvo XC90 must have an MOT test every 12 months once it is three years old. This ensures the vehicle meets safety and environmental standards.
How can I check the MOT history of a Volvo XC90?
You can check the MOT history of a Volvo XC90 by visiting the official UK government website. You will need the vehicle's registration number to access the information.
What common issues can cause a Volvo XC90 to fail its MOT?
Common issues that may cause a Volvo XC90 to fail its MOT include worn brake pads, faulty lights, and issues with the exhaust system. Regular maintenance can help prevent these problems.
Can I drive my Volvo XC90 if the MOT has expired?
No, you cannot legally drive your Volvo XC90 if the MOT has expired, unless you are driving it to a pre-booked MOT appointment. Driving without a valid MOT can result in fines.
What should I do if my Volvo XC90 fails its MOT?
If your Volvo XC90 fails its MOT, the garage will provide a list of issues that need to be addressed. You will need to fix these problems and have the vehicle retested.
How can I prepare my Volvo XC90 for its MOT?
To prepare your Volvo XC90 for its MOT, check the lights, tyres, and brakes, and ensure that the windscreen wipers and washers are functioning. Regular servicing can also help ensure it passes.
Sources
- DVSA anonymised MOT tests and results (Open Government Licence v3.0)
- VCA new car fuel consumption and emissions data (Open Government Licence v3.0)
- DVSA vehicle safety recalls (Open Government Licence v3.0)